Safety systems

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 Users are often aware that their machinery or equipment is no longer sufficiently safe or compliant with the current legislative requirements. At Ctrl Systems we prioritise machinery safety whilst maintaining functionality, working with your processes to determine the optimum automated solution. Using design expertise and working in partnership with our network of competent certified safety consultants, our complete turnkey solution and project management services are perfect for prolonging the life of equipment through safe upgrade design, installation and compliance certification. 

Electrical, mechanical and control system design. In consultation with our clients to fully understand the equipment functions. We specialise in understanding operator and maintenance interaction and ensuring safe access to hazardous equipment. We use our years of experience working with automation in a manufacturing environment to create practical applications that can be implemented with optimisation to suit your production needs. 

Ensuring safety and compliance in industrial automation is our priority. We provide ISO 12100-compliant risk assessment services for both new and legacy automation equipment, helping businesses meet regulatory requirements while optimizing operational safety.

With deep expertise in industrial automation and Machinery Directive harmonized standards, we conduct detailed hazard identification, risk estimation, and risk reduction measures to mitigate risks effectively. Our proprietary risk scoring method, fully aligned with ISO 12100, simplifies assessments—making them clear, actionable, and easy to implement. Upon request, we can customize our risk scoring protocol to seamlessly integrate with your site-specific safety standards, ensuring consistency across all assessments.

Beyond compliance, we offer expert guidance on ISO 13849-1 Performance Level verification, ensuring your safety-related control systems meet required standards. Our ISO 12100 risk assessment methodology is designed to provide practical, real-world solutions, helping businesses navigate complex safety regulations with confidence.

Partner with us to safeguard your operations with industry-leading risk management strategies, tailored to meet the evolving challenges of modern automation.

Meeting your legal obligation to ensure all work equipment is safe, suitable for its intended use, and properly maintained is essential for workplace safety and regulatory compliance. Our PUWER-compliant automation checklists, aligned with the Provision and Use of Work Equipment Regulations 1998 (PUWER) and the Approved Code of Practice, go beyond simple box-ticking. We provide detailed guidance on the location and suitability of safety measures, ensuring a comprehensive approach to risk mitigation.

Whether you're assessing brand-new machinery or legacy equipment, we offer expert support to help you navigate compliance requirements with confidence. Our structured assessments ensure that your equipment meets PUWER standards, reducing risks and enhancing workplace safety.

Let us help you maintain a safe, compliant, and efficient working environment with tailored automation safety solutions.

Purchasing new machinery is a significant investment, and ensuring compliance from your supplier is crucial. With our global expertise, we support businesses in factory acceptance testing (FAT), providing specialist guidance to verify that equipment meets regulatory and operational standards before acceptance.

Our FAT process minimizes the risk of non-compliant equipment, preventing costly retrospective modifications and ensuring seamless integration into your operations. By conducting detailed inspections and compliance checks, we help businesses avoid unexpected failures, delays, and additional expenses.

Partner with us to safeguard your investment with expert-led FAT services, ensuring your machinery is fully compliant, optimized, and ready for peak performance.