what do we offer?
Conceptual design
At Ctrl Systems, our team of expert Controls Engineers excels in crafting precise and tailored functional design specifications to meet your unique requirements. Whether working with end users or OEMs, we prioritize close collaboration from the initial design phase, ensuring that every detail is meticulously accounted for in the final product. Our commitment to innovation and accuracy guarantees solutions that are both efficient and seamlessly integrated into your operations.
Electrical Design
We design solutions using Eplan Pro Panel Electrical software, producing detailed, high-precision schematics that comply with the latest directives and industry standards. Our expertise in control panel design, panel layouts, and field cable scheduling ensures clients gain a clear and comprehensive vision of the full potential of a CTRL system—delivering efficiency, reliability, and seamless integration into their operations.
Software Flexibility
With a team of highly skilled software engineers proficient in programming all major PLC manufacturers, we offer unmatched flexibility in system development. Our expertise spans PLC control, motion control, HMI / SCADA visualisation and VSD control centres, ensuring tailored solutions for every client.
For large-scale systems, we implement cost-effective network solutions designed to drastically reduce installation costs while minimising potential future field wiring faults, enhancing both efficiency and long-term reliability.
Control system Installations
Our state-of-the-art Control systems are installed by a combination of our in-house engineers and a trusted network of installation partners, ensuring unmatched quality and efficiency. Every installation is handled by qualified professionals, adhering to the highest industry standards.
Why Choose Us?
✅ Expert Team – Skilled in-house engineers and certified installation partners
✅ Attention to Detail – Precision-focused installations that meet your exact requirements ✅ Flexible Scheduling – We work around production needs to minimize disruption ✅ Guaranteed Quality – Compliance with rigorous safety and performance standards
Whether it's a large-scale industrial project or a bespoke small stand alone system, we deliver seamless, reliable electrical installations..
Comprehensive Turnkey Solutions – Seamless Installation & Commissioning
We go beyond just electrical installations—our turnkey solutions ensure that every system is expertly commissioned and fully tested before final approval. Our highly skilled engineers travel worldwide, delivering precision, reliability, and seamless integration.
Our On-Site Commissioning Includes:
✅ Global Installation Support – Wherever you need us, we deliver top-tier expertise ✅ Rigorous Testing & Quality Assurance – Systems are fully evaluated before handover ✅ Client Sign-Off & Satisfaction Guarantee – We ensure your solution is 100% ready to perform ✅ Flexible Deployment – Working around your production needs for a smooth transition
From start to finish, our team ensures flawless execution for every control system we deliver. Trust us to provide a fully integrated, expertly installed, and thoroughly tested solution—wherever you are in the world.
Controls experts with over 50 years of experience in:
High speed Food processing including High Care environments
From high-speed robot-integrated production lines to small, standalone conveyor panels, CTRL Systems delivers comprehensive turnkey solutions tailored to any client requirement. Our strong partnerships with industry-leading manufacturers, machine builders, and OEMs ensure that no project is beyond our capabilities, allowing us to provide innovative, efficient, and fully integrated systems for businesses of all sizes.
Brewery and Beverage
Our advanced control systems and SCADA packages are designed to optimize and enhance any process, delivering precision, efficiency, and real-time monitoring. Whether for industrial automation, production management, or system integration, our solutions ensure seamless control, improved operational performance, and data-driven decision-making for maximum reliability and productivity.
Live Bird Handling and Poultry processing
CTRL Systems has successfully executed numerous live bird handling migrations, seamlessly integrating existing equipment with our advanced software packages. These solutions not only enhance efficiency and quality but also ensure optimized process control.
Our unrivaled support packages, backed by experienced engineers with extensive industry knowledge, provide ongoing reliability and expert guidance, guaranteeing sustained performance and seamless operation.
Oil, Gas and Renewables
CTRL Systems has pioneered the development of Flare Gas control systems, delivering efficient and reliable solutions for gas management.
CTRL Systems have played a key role in a major development project utilizing Advanced Thermal Cracking technology—a ground breaking process that transforms waste into clean biogas, synthesis gas (syngas), and biochar, effectively capturing and removing carbon.
This innovation supports sustainable energy production, helping industries reduce their environmental footprint while optimizing resource utilization.
Personal Care and can handling systems
We have collaborated with one of the leading personal care aerosol machine manufacturers, developing and constructing Cappers, Valve Sorters, Valve Inserters, and Rotary Filling Machines. Our engineers played a pivotal role in the creation of the world’s first Servo-driven Aerosol Filling System featuring automatic changeover, setting new standards in efficiency, precision, and innovation within the industry.
Process and Waste water treatment Plants
We specialize in tank farms, critical and non-critical fluid and powder delivery systems, mixing systems, Dissolved Air Flotation (DAF) plants and complete process control, providing precise, efficient, and fully integrated solutions. Our expertise ensures seamless operation, optimized resource management, and superior reliability, tailored to meet the demands of complex industrial processes.
HVAC and Industrial Refrigeration
From large-scale Ammonia refrigeration plants to small, standalone Vac chillers, our in-house expertise in refrigeration control systems is second to none. We design and implement efficient, precise, and fully integrated solutions, ensuring optimal performance, reliability, and compliance with industry standards for refrigeration processes of any scale.
Agricultural systems
We provide a ready-to-use Diesel engine Muck spreading control system equipped with remote 4G connectivity, enabling users to operate the spreader from anywhere in the world via a secure connection on their tablet or phone.
Our comprehensive dashboard offers a real-time visual interface, displaying every control aspect and system status, ensuring precision, efficiency, and ease of operation.
Sports and Leisure Systems
CTRL Systems collaborates closely with the world’s leading moving pool floor manufacturer, delivering cutting-edge control solutions for both domestic and commercial applications worldwide. From luxury private residences in London to large-scale leisure centres in Australia, our advanced control platform and interface ensure unmatched reliability, precision, and safety.
Designed with the operator and owner in mind, our system provides a seamless and intuitive user experience, combining efficiency, innovation, and superior functionality to redefine modern pool floor control.
Clean Rooms and BMS
CTRL Systems collaborates with clean room manufacturers to deliver precisely controlled environments, regulating air filtration, airflow, temperature, humidity, and pressure. These advanced systems are crucial for industries such as pharmaceuticals, ensuring compliance, product integrity, and contamination control in mission-critical processes.